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How to Work With Carbon Fiber Rods

Carbon fiber is a relatively new material that is finding its way into applications ranging from robotics to cars. Its very high strength to weight ratio allows its use in designs that were not previously possible. Carbon fiber is nonmetallic and can be used in applications where rust, magnetism or conduction may be an issue. It is now sold in various shapes and sizes, making it an affordable choice for your project.

Things You'll Need

Jeweler's saw
Fine cutting scissors
Super glue
Epoxy

Instructions

Working with Carbon Fiber
- 1
  Cutting carbon fiber is similar to cutting wood using a fine edged saw. However, carbon fiber tends to splinter, affecting its strength and aesthetics. A good cutting tool is a jeweler's saw, which has very fine teeth that cause less splintering. It is also a good idea to invest in fine cutting scissors for cutting and to polish off the ends.
- 2
  Carbon fiber can be drilled with any drill. Prepare the fiber before drilling by applying paint, plastic buffer or super glue to prevent fraying. Use a sharp bit and drill slowly into the fiber to prevent the drill from pulling the fiber. After drilling, use fine sandpaper to smooth the drilled area. Finish the hole by applying super glue to the edges to hold the loose fibers.
- 3
  Bolt finished pieces together. Bolting involves drilling a hole into both pieces you wish to attach. Push the two pieces together and secure the bolt with epoxy glue. Use screws to increase the strength of the bond.

Aviation