Base Painting
Once the imaging film providing the chosen pattern is selected, the object to be printed must be base painted in an appropriate color. For example, brown would be appropriate to match a wood-grain pattern. The object, such as a gun, may need to be disassembled, sanded and primed before the base color is applied. Primers, paints and application methods are selected based on the type of object to be printed. When primers and base coats are thoroughly dry, the printing process is applied to the separate parts.
Preparing the Film for Transfer
The imaging film providing the selected camouflage pattern is laid onto the water surface within a special transfer tank, or dipping unit. The surface of the film underneath the pattern begins to dissolve, while leaving the pattern itself floating on the water. A special activating spray is applied to the image to dissolve the components in the original colors while leaving its structure and appearance intact.
Transfering the Pattern
The object is laid carefully over the floating camouflage pattern to immerse itself in the shallow tank. Pressure from the surrounding water causes the pattern to adhere to the object evenly and on all sides, even in the smallest and most intricate crevices. The object is then removed and allowed to dry in a separate area of the facility. At this point, the transfer material is still fairly delicate and easy to damage.
Protective Clear Coat
Generally, once the printed object has passed a quality inspection, a protective clear coat spray is applied. A number of finishes are available for application, including complete matte, luster, or even full high gloss. Once the clear coat process application has dried for a full day, the hydro graphic camouflage printing process is complete.