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DIY Saw Portable Cart

A portable cart, also called a dolly, can be used to move heavy objects from one location to another. You can saw a plywood sheet to make your own cart. Household tools will be needed, as will supplies from a hardware store. No special expertise is needed. This do-it-yourself cart can be used indoors or outdoors to eliminate having to carry the objects and risk potentially dangerous back injuries.

Things You'll Need

  • Plastic tarp
  • Plywood sheet, 18-by-10-by-2 inches
  • Tape measure
  • Straightedge
  • Pencil
  • Medium-grit sandpaper
  • Rough cloth
  • Nails
  • 8 wood blocks, 2-by-2-by-2 inches
  • Portable drill, 1-inch drill bit
  • 8 metal washers, 1-inch diameter
  • 4 cart wheels, 1-inch diameter
  • 4 metal nuts, 1-inch diameter
  • Pliers
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Instructions

    • 1

      Place the plastic tarp on the floor. Place the plywood sheet on the tarp. Measure in 6 inches from the left side of the sheet and make a dot with the pencil. Draw a line with the pencil vertically up the side of the sheet facing you so it goes through the dot. Measure 10 inches across and make a dot on the sheet. Draw a line with the pencil vertically down the side of the sheet.

    • 2

      Cut out the lines on the sheet with a hand saw to make a square. Sand the cut sides of the square with medium-grit sandpaper until they feel smooth. Wipe the sides off with a rough cloth. Place the excess plywood aside.

    • 3

      Place a wood block on each corner of the square. Hammer 1 nail through each block and into the square. Turn the square over. Hammer 2 nails into each corner. Turn the square over.

    • 4

      Drill a hole through the center of each wood block with a portable drill. Place a metal washer over each hole. Run the rod attached to a cart wheel through each hole. Turn the square over.

    • 5

      Place a metal washer over each rod. Screw a metal nut over each rod. Continue to screw the nut until it meets resistance. Tighten each nut with a pliers.

    • 6

      Place any object that you want to transport -- inside or outside -- on your homemade cart, and push the cart to its desired location.


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