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How to Build a Smithy Forge

Building your own simple blacksmith's forge is a great and economical way to get into the hobby of forging and metal work. With a few commonly found household materials and a little time and patience, you can construct your own forge for heating metals to their point of malleability, allowing you to shape and form them into a variety of shapes and orientations. Blacksmithing is an art that requires a little practice to become efficient, so start now.

Things You'll Need

  • Large empty coffee can
  • Kaowool fabric insulation
  • Propane barbecue tank
  • Regulator and hose
  • All-steel garden sprinkler head
  • Tongs
  • Drill
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Instructions

    • 1

      Remove one side from your coffee can and drill a 1-inch diameter hole into the side of the can.

    • 2

      Line the inside of the can with a 2-inch-thick layer of kaowool fabric. Kaowool is an asbestos replacement that is non-toxic and a very effective heat insulator. This can be purchased wherever home insulation is sold, or at pottery stores. While lining the can, cut out a circular section of fabric to cover the open end of the can later. Remove enough kaowool fabric from the hole drilled in the side of the can to allow the torch flame access to the center of the can.

    • 3

      Attach the all-steel garden hose sprinkler head to the hose coming from the propane tank regulator. This garden sprayer will be used as a torch head from the propane tank, inserted into the hole in the side of the coffee can. Test for functionality by holding a flame to the tip of the sprayer while slowly turning on the propane gas tank and regulator.

    • 4

      Place a piece of metal into the can, and cover the open end with the circular sheet of kaowool fabric cut out in Step 2. Place the lit tip of the garden sprinkler up to the hole drilled into the coffee can, but do not insert it into the can, as high insulated temperatures may melt the tip itself. Check on your piece of metal regularly, and remove when it has become red hot, using your tongs.

    • 5

      Shape the metal while red hot by striking it with a hammer against an anvil. Replace the metal into the can forge when the color cools from a red to a gray-black color.


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