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How to Bang Out a Circle in Metal

Punching is a way of cutting metal by applying shearing force, according to CustomPartNet. To "bang out" or knock out a circle in metal, as opposed to drilling or sawing a hole, you need a metal knockout punch or similar tool. With this, you can make a hole in metal up to a thickness of 16 gauge.

Things You'll Need

  • Scrap wood
  • Electric drill and drill bit
  • Knockout punch
  • Wrench
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Instructions

    • 1

      Place the metal on your work bench on a piece of scrap wood.

    • 2

      Drill a pilot hole all the way through the metal, of a diameter slightly wider than the bolt on your chosen knockout punch.

    • 3

      Unscrew the knockout punch and thread the bolt through the pilot hole, then screw the cutting head in place, facing the metal.

    • 4

      Tighten the draw stud of the knockout punch with a wrench so the mating threads of the bolt draw the cutting head into the metal.

    • 5

      Tighten the draw stud until the teeth of the cutting head pierce through the metal and cut the hole.


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