Things You'll Need
Instructions
Measure the width and length for the inside dimensions of the cardboard box with a tape measure. Measure the height of the cardboard box. Note the measurements on a piece of paper.
Transfer the measurement for the width and length to a piece of 1-inch rigid insulation. Cut two pieces of insulation to this size with the drywall saw.
Subtract 1 inch from the measurement of the height. Cut two more pieces of the rigid insulation to match the measurement for the length and the new height.
Subtract 1 inch from the width. Cut another two pieces of rigid insulation to match the height measurement in Step 3 and the new width.
Place one of the cut pieces of rigid insulation in Step 2 at the bottom of the cardboard box. Set the pieces from Steps 3 and 4 in the cardboard box. The pieces cut to the new width in Step 4 are for the smaller ends of the box, and the pieces cut to the new height in Step 3 are for the longer sides.
Run a bead of the construction adhesive along each seam of the rigid insulation. Allow the adhesive to dry for at least 12 hours.
Apply long beads of the construction adhesive along the sides and bottom of the rigid insulation. Place the plastic sheet inside and press it into the construction adhesive.
Cut excess plastic from the top of the cooler with the scissors. Allow the adhesive to dry. Use the last cut piece of insulation as the top of the cooler.