Flux in Steel Making
Chemically, steel is an alloy between iron and carbon. The conversion of iron ore into steel necessarily involves smelting the ore, along with coke, in a blast furnace. Refineries add a "flux" to iron ore and coke mixtures to lower the melting temperature. This lowers the operating temperature of the furnace, thereby reducing energy consumption and production costs. The flux also aids in the formation of the "slag" on the surface of the molten steel that contains most of the impurities.
Ceramics
Fluorspar serves as an opacifying agent in the manufacture of flint glass, a special grade of glass used extensively in optics. Flint glass typically contains about 3 percent fluorite. Opaque enamels used to protect surfaces of appliances and fixtures contain between 3 and 10 percent fluorite by weight.
Hydrofluoric Acid and Its Derivatives
Fluorite serves as one of the raw materials in the production of hydrofluoric acid and hydrofluoric acid production accounts for most of the fluorite consumed in the United States each year. Hydrofluoric acid, in turn, serves as a key component in the manufacture of numerous important compounds. The refining of aluminum from aluminum oxide, for example, involves the electrolysis of a mineral known as cryolite, which consists primarily of sodium aluminum fluoride. The world's sole source of natural cryolite was exhausted long ago, and hydrofluoric acid serves as one of the primary ingredients in the manufacture of synthetic cryolite. Hydrofluoric acid also serves as the precursor to fluorosilicic acid, the primary source of fluoride in municipal water supplies, and to sodium fluoride, the fluoride component in many toothpastes.
Specialty Applications
Fluorspar finds a number of applications in specialty or "niche" markets that represent a small percentage of total fluorite consumption. Examples include welding rods and fluxes used in the manufacture of specialty metals, particularly certain grades of stainless steel with high chromium contents. Some sandpaper manufacturers use low-grade fluorspar as an abrasive.