Hobbies And Interests
Home  >> Science & Nature >> Science

How to Convert Lignin to Glue

Glue derived from lignin is an effective adhesive in the manufacturing of wood products such as particle board and plywood. Most natural woods contain between 25 and 30 percent of lignin with cellulose and hemicelluloses making up the remainder. Cellulose is the basic raw material for manufacturing paper from wood. Pulp and paper mills separate the lignin and hemicelluloses from the cellulose in wood, resulting in a black liquor during the paper-making process. This lignin residue becomes the base material for glue.

Things You'll Need

  • Black liquor from commercial pulp and paper plant
  • Concentrated sulfuric acid
  • Bukner flask and filter
  • Whatman #4 filter paper
  • Oven
  • Dichloromethane
  • Soft wheat flour
  • Wheat straw
  • Caustic soda
Show More

Instructions

  1. Precipitation

    • 1

      Mix the black liquor with the sulfuric acid. Test the solution for pH (acidity) levels of 2, 4 and 6 during acid addition and separate the solution into three batches. Wait for lignin to precipitate from each of the three solutions.

    • 2

      Set up the Bukner flask, filter and filter paper. Filter each precipitate from the acid solution. Wash the precipitates with water until they reaches a neutral pH of close to 7 at 77 degree Fahrenheit. Dry the lignin residue in an oven for 24 hours at 131 degrees Fahrenheit.

    • 3

      Choose the pH 4 lignin precipitate and mix it with dichloromethane in a ratio of 1 to 10 based on weight. Stir vigorously for one hour at room temperature. Filter, keeping the solution and discarding the undissolved solid.

    • 4

      Make a caustic soda solution by dissolving caustic soda crystals in water with a weight based ratio of one part caustic soda crystals to two parts water. Dissolve equal weights of wheat straw for a filler and wheat flour for the extender with the 50 percent caustic soda solution. Add the same weight of lignin solution to complete the adhesive mixture.

    • 5

      Cure the adhesive solution in an oven at 266 to 300 degrees Fahrenheit for eight hours. Allow cooling and the glue is ready.


https://www.htfbw.com © Hobbies And Interests