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How Does Making Fleece Affect the Environment?

Polyester fleece was invented in Lawrence, Mass., in the 1980s and has since become one of the most popular synthetic materials on the market today. Fleece entered the market as a high-performance fabric for mountaineers and hikers. It crossed over into general use when people came to appreciate its warmth, breathability, low weight and durability. More recently, these same consumers have begun to scrutinize how fleece is made, and the environmental impact of the manufacturing process -- and some manufacturers of fleece are looking for ways to minimize the environmental burden of this popular fabric.
  1. Raw Materials

    • Fleece is a type of polyester, which is made from ethylene glycol and terephthalic acid. Both of these are petroleum products and are therefore non-renewable. Most polyester is polyethylene teraphthalate, the same material used to make plastic bottles. Some companies, most notably Patagonia, have begun to manufacture fleece from recycled plastic bottles and from recycled fleece garments. This minimizes the petroleum needed for the manufacture of fleece, lowering its environment impact.

    Manufacturing Process

    • According to "The New York Times," manufacturing a polyester shirt uses more than twice the energy it takes to manufacture a cotton shirt. The manufacture of fleece is an energy-intensive process. The chemicals must be heated, autoclaved and forced through tiny holes to make the polyester threads. Large quantities of water are used for cooling, and lubricants and bleach are emitted in the process.

    Care and Wear

    • Once manufactured, fleece garments can actually have a positive environmental impact. Fleece is very durable and can last longer than most other fabrics, allowing wearers to reduce consumption. It can be washed at a lower temperature than cotton clothing and hang-dries quickly, reducing the need for energy-hungry tumble dryers.

    Disposal

    • Fleece may last longer than cotton, but when it does wear out, it's non-biodegradable and, like PET bottles, can leach chemicals into the ground. Some companies now accept worn-out fleece clothing for recycling, saving them from the landfill and reducing the environmental impact from start to finish.


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