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How to Calculate X-Bar Chart Limits Using Excel

An x-bar chart is a type of control chart used in quality improvement to assess stability of a process over time. If a process in unstable, the effects of process improvements cannot be systematically assessed. Upper and lower control-limits are calculated, and the average of data points over each time frame is plotted and compared against these limits. A program like Microsoft Excel 2007 can be used to help calculate the upper and lower control-limits.

Things You'll Need

  • Microsoft Excel 2007
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Instructions

    • 1

      Confirm your assumptions are correct. The assumptions for an x-bar chart are that your data are continuous and normally distributed. The variance should be constant, meaning there is not wide variation, and the groups should be independent.

    • 2

      Enter your data into Excel. If you are gathering data on the number of calls answered per month over one year by three operators, enter your data into Excel as follows:

      The columns will look like this:

      Time

      January

      February

      March

      April

      May

      June

      July

      August

      September

      October

      November

      December

      Operator 1

      48

      50

      55

      47

      41

      61

      64

      40

      48

      44

      57

      51

      Operator 2

      51

      54

      45

      47

      54

      48

      49

      48

      55

      53

      51

      49

      Operator 3

      52

      55

      54

      54

      56

      54

      56

      53

      55

      54

      50

      52

      All columns will be adjacent to each other.

    • 3

      Read the grid. Along the top of Excel are letters used to name the columns. In this example: A = Time, B = Operator 1; C = Operator 2 and D = Operator 3. Along the side are numbers used to name the rows. In this example: 2 = January, 3 = February, and so forth until 13 = December. Any particular number is located at a cell address, which is the intersection of a row number and a column letter. For example, the value "48" is found at cell addresses B2, B10, C7 and C9.

    • 4

      Calculate the average across each time period. You can make a column at address E1 and label it as Average and then type this formula into cell E2:

      =AVERAGE (B2:D2).

      All formulas in Excel are denoted by putting an equals sign in front of the formula. The range B2:D2 will give you the average for January; you'll have to adjust the formula for each row.

      The result will look like this:

      Average

      50

      53

      51

      50

      50

      55

      56

      47

      53

      50

      53

      51

    • 5

      Calculate the average of all the observations over all the time periods. This is known as the Grand Average. You can make another column at address F1 and label it as Grand Average, then in cell F2 you can type the formula =AVERAGE(B2:D13). This formula tells Excel to calculate the average for all the values on your spreadsheet. The result will look like this:

      Grand Average

      51.54

    • 6

      Calculate the standard deviation of all the observations. This is known as the grand standard deviation. Create a column at cell address G1 and label it Grand Standard Deviation. In cell G2, type the following formula: =STDEV(B2:E13). The result will look like this:

      Grand Standard Deviation

      4.48

    • 7

      Estimate the standard deviation for observations within each time period. If the number of observations across all time periods is the same, as in this example, this figure will be the same across all months. Create a new column and write the heading Estimated Standard Deviation in address H1. In cell H2 write the following formula:

      =G2/SQRT(COUNT(B2:E2))

      This formula takes the grand standard deviation and divides it by the square root of the number of observations in each time frame.

    • 8

      Calculate the upper control limit by using the grand average. Create a column called UCL in cell address I1. In cell address I2 type in the following formula:

      =$F$2+1.96*H2

      The dollar signs permit you to copy this formula for the lower control limits, without Excel auto-adjusting the cell addresses.

      The upper control limit is the grand average plus a constant of 1.96 multiplied by the estimated standard deviation. If the number of observations is different over the different time periods, then the upper control limit will change, however, in this example they are all the same.

      The result is:

      UCL

      55.93

    • 9

      Calculate the lower control limit. Create a column called LCL in cell address J1. In cell address J2 type in the following formula:

      =$F$2-1.96*H2

      The lower control limit is the grand average, which is found in cell F2 in the worksheet subtract a constant of 1.96, multiplied by the standard deviation for each time period.

      The result is:

      LCL

      47.16


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