Things You'll Need
Instructions
Disassemble your bike using the wrenches and screwdrivers. Take the bike down to its frame.
Sand the frame, removing all of its paint. Hand sand the inner crevices. Remove the dust by wiping down the frame with a damp cloth.
Scoop a fair amount of bondo from the container. Fill the hole below the handlebars with bondo. Allow the bondo approximately one hour to dry.
Sand the bondo to a smooth touch with the rest of the frame. Wipe away the dust and tape over the chrome.
Turn the bike upside down. Prime the entire frame, spraying an even coat of primer to the interior and exterior of the frame.
Attach the front forks, sliding them into place on the frame. Secure the forks to the frame, adjusting the stem, which is the connection point for the forks, using your open-end wrench.
Attach the new sprockets and chain to the frame. Use your Phillips screwdriver to screw the sprockets into place. Attach your chain guard to the frame above the chain. Place a screw at each end of the chain guard to secure it in place.
Slide the front fender between the springer fork. Attach the fender braces by running them down on each side to the bottom of the springer fork, which is where it connects with the wheel.
Place your front tire into the wheel truing stand. Turn the wheel to check for an even spin of the wheel, so as to avoid getting a warped rim. Repeat the step with the rear wheel.
Slide your front wheel into the fork and tighten the bolt on the wheel on each side. Repeat the previous two steps for the rear wheel.
Put the peddles into the holes on each side of the cranks. Tighten the peddles to the cranks with your peddle wrench. Turn the bike right-side up.
Slide the handlebars into the stem. Tighten the stem with your open-end wrench.
Insert the banana seat post into the seat-post clamp. Adjust the seat to the approximate desired height and tighten the clamp with your allen keys.
Install the sissy-bar, screwing each side of the bottom to the rear wheel post. Screw the upper end of the sissy-bar to each side of the seat near the seat's end.