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How to Make a Musket

The musket is a venerable weapon that has been around for a long time. Here you will learn how to make a newer version from inexpensive materials. Don't be surprised if you find yourself having a good time firing it.

Things You'll Need

  • PVC cement
  • PVC primer
  • PVC pipe cutter or hacksaw
  • Cordless drill and a 3/32-inch drill bit
  • File
  • 3-foot length of ½-inch diameter schedule 40 PVC
  • 2-foot length of 1-inch diameter schedule 40 PVC
  • 1-inch PVC ball valve
  • 1-inch PVC cap
  • 1 inch of ½-inch diameter threaded PVC reducer bushing
  • ½ inch of ½-inch diameter threaded adapter
  • Plumber's tape
  • Ball pump
  • 4 zip ties
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Instructions

  1. Preparing the PVC Pipe

    • 1

      Use a hack saw or a PVC cutter to cut your PVC pipe to the lengths you need for the musket.

    • 2

      Cut a 2-foot long length of the 1-inch diameter PVC for the musket's pressure chamber and cut a 3-foot length of ½-inch diameter PVC for the barrel.

    • 3

      File the cut ends of the PVC to make them smooth.

    The Dry Fitting

    • 4

      Fit the parts of the musket together to make sure they fit properly.

    • 5

      Put the ½-inch diameter barrel with the ½-inch long, ½-inch diameter adapter; the adapter to the 1-inch, ½-inch in diameter threaded bushing; the bushing to the ball valve; the ball valve to the compression chamber; the compression chamber to the end cap.

    • 6

      Make any adjustments you need to so make the pieces fit together well.

    The Assembly

    • 7

      Cement all but the threaded portions of the musket you are making together.

    • 8

      Swab the pieces that go together with the PVC primer.

    • 9

      Put a dab of PVC cement on the primer, and slip the parts of the musket together.

    • 10

      Wipe away any excess with a paper towel.

    The Hole

    • 11

      Pump air into the compression chamber of the musket you are building via the ball pump's needle.

    • 12

      Drill a diagonal 3/32-inch hole about the midway down the end cap. The angle is necessary to keep the needle from bending when the musket rests on its end.

    • 13

      Take your time with the hole--the angle needs to be correct so that the needle penetrates the pipe.

    • 14

      Wrap the needle of the ball pump with plumbers tape. Apply it in a fairly steep angle that gradually reduces as you wrap it. The tape should be thicker at the base.

    • 15

      Insert the needle into the hole, then use zip ties to attach the pump to the compression chamber. Trim the zip ties.

    Take Aim, Fire!

    • 16

      Close the valve before loading the musket you built.

    • 17

      Drop ammo into the barrel as you would a mussel loaded musket.

    • 18

      Use mini-marshmallows, small portions of potatoes, apples, bugs--whatever you can fit in easily.

    • 19

      Compress the pump of the musket 5 times, then aim and release the valve.


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