Things You'll Need
Instructions
Set up the miter saw to cut 1-inch sections off the 1-inch by 1-inch by 36-inch board. Use a tape measure and scrap wooden block to set up a stop for the saw. Secure the block in place using a clamp. You can then cut out 1- by 1- by 1-inch blocks without having to measure and mark each piece. Cut out as many blocks as you can with the board. Leave the last 6 inches as waste to avoid an unsafe cutting situation.
Sand all the edges of the blocks on a disc sander. You can slightly round the edges by placing the edges against the disc as it rotates. The blocks should be perfectly smooth. You do not want a child to get a sliver from a rough edge.
Paint numbers, letters, animals, shapes, or anything else on the wooden blocks. Use craft paint and a paint brush. Allow the paint to dry before handling. Refer to the craft paint container for specific drying instructions.