How to Make Wooden Pull Toys

Making Wooden Pull Toys

• 1

  Choose simple artwork for the body of your pull toy. A clear, distinct outline is best. Choose a profile that will look the same from both sides.
  Print or draw this outline onto paper the size you want your pull toy to be. We will imagine a fire engine 10 inches long and 5 inches high.

• 2

  Pick lumber that has a clear, straight grain with few knots and a smooth texture. This will make sanding easier. Cut out the paper profile of your toy and tape it to a piece of 2-by-6-inch lumber long enough to hold the design. Draw the outline onto the lumber in pencil.

• 3

  Use a bandsaw, jigsaw or coping saw to cut out the design. If you are using a jigsaw, clamp the piece down for easier cutting. Try to cut in a steady fluid motion to avoid unnecessary roughness on your edges. Keep the lumber perpendicular to the blade.

• 4

  Sand the body beginning with 80-grit paper. Use this to get the shape you want and round over corners. Use 150 grit for the finish sanding. A quality finish starts with quality prep work, so take your time.

• 5

  Prime the body with a spray primer rated for wood. Use plastic sheeting to cover your work surface and make sure to stay clear of walls and furniture. It is best to spray paint outside or in a garage or basement with plenty of ventilation.

• 6

  Paint the body a solid color with water-based aerosol spray such as krylon H2O. It has no harmful fumes and once dry provides a non-toxic finish. It can be purchased at discount and hardware stores. Spray with the can 8 to 10 inches from the project. Keep the can moving in short steady strokes to avoid runs or drips. Allow the base coat to dry before adding a second coat. Cover the entire toy in a solid color first. In our example, red or yellow, depending on firetrucks in your community.

• 7

  Use an artist's brush to add details such as windows, nose, eyes, stripes or whatever your toy calls for in acrylic latex paints, available in the craft department of most discount stores. Add a set of pre-made wheels such as those sold for pinewood derby cars. They're inexpensive and come with their own axles and instructions. You'll need a hammer and a drill with a small wire bit. Ad an eyehook in the front and tie on a shoestring for easy pulling.